Wynndale Cellular Foam Insulation

Wynndale The open cell spray foam insulation contains a density of 0.5lb. per cubic foot. The greater the density of the foam the heavier, or stronger it will become. This particular type of polyurethane foam is referred to as “Open Cell” because of the nature of the chemical reaction during the installation process. When the polyurethane foam is being applied the tiny cells of the foam are broken causing air to fill the “open” space inside the material, resulting in a soft or spongy material. The open cell foam carries an R-Value of 5 to 5.5 per inch (R-Value is the measure of thermal resistance, which can be found by identifying the ratio of the temperature difference across a spray foam insulator and the heat flux). 0.5lb. foam products use significantly less material than 2lb. foam products do when completing the same sized job, making them attractive to an individual concerned with conserving the foam material. Due to the fact that open cell foam requires less material, the cost of the project is much cheaper than it would be if you were to apply closed cell foam.

Indiana Spf Insulation

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Polyurethane Spray If you are in the process of building a new home or renovating your existing home then finding the ideal insulation is one of the decisions that you will have to make. There are several options available to you. Some products are more affordable in the short term but don't always provide the best long-term insulation solution. Other products may be more expensive to purchase but can save you hundreds of dollars on your utility bills over time. It is useful to compare and understand the different types of insulation so you can make an informed decision that will benefit you in the long run. What Is Spray Foam Insulation? Spray foam is a product that has been around for some time. It is one of the more efficient home insulators and available in a variety of types to suit different applications. It is made up of at least two compounds. Independently, the components can be stored for a relatively long period of time; however, when the compounds are mixed, they react and form foam that needs to be applied immediately. The foam is sprayed on to a surface area and after a short period of time, it sets and hardens. The result is an effective insulating layer that is highly durable. How Does Spray Foam Compare to Other Types of Insulation? Insulation is rated in terms of an R-value. The higher the R-value, the higher the density of the insulator and therefore the higher its effectiveness. It is considered a good insulator because of its comparatively high R-value. Open cell spray foam which has the lowest density has an R-value of 4. Most other types of spray foam have an R-value between 6 and 7.7. Compare this to fiberglass batting which is another common form of insulation that only has an R-value of 3.5. Comparatively speaking, it therefore has an average R-value that is almost double that of fiberglass batting. Another benefit of spray foam is that the application process is much easier. It can be applied to most surfaces regardless of whether they are horizontal or vertical. In all instances the foam can simply be sprayed onto the area that needs to be insulated. There is no measuring and cutting of mats or the need to overlap insulation. It is easy to apply in a uniform manner. It is also generally more durable than other forms of insulation. It does not wear down as easily and therefore protects and insulates your home for a much longer period of time before needing to be replaced. What Makes Spray Foam So Efficient as an Insulator? One of the properties of spray foam is that as it is applied to a surface area, it continues to expand. This means that the foam can get into cracks and crevasses and provide an airtight and watertight seal. It also hardens in a relatively short period of time which means that the application process can be completed in a relatively short space of time. Compared to other types of insulators, its high density is perhaps its most important characteristic. It keeps cold air out and warm air in during the winter months and helps to effectively insulate your home. How Else Does Spray Foam Protect Your Home? Certain types of spray foam have microbial agents as components. These microbial agents help prevent the growth of mold in your home. If you live in a region that has consistently high levels of humidity then your home can be susceptible to mold infestations. Often mold goes unseen and undetected until it is quite severe. This can affect the health of your family. Having an insulator that prevents mold growth can provide a healthier home environment. Spray foam is highly durable. It also can form a protective barrier in your home against vermin and insects. Rather than having to call exterminators, you can pre-empt the problem by insulating your home with this product.

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Spray Insulation Foam Cost Is polyurethane foam, in its sprayed form and as an insulator, actually environmentally friendly? What does 'green' and 'environmentally friendly' mean? All excellent questions, and all of them are not answerable in a word or two. Let's begin with defining the concept of environmentally friendly. According to the International Organization for Standardization (IOS) the term is too vague to be meaningful. The US Environmental Protection Agency (USEPA) agrees, but only to a point. The USEPA created the international Energy Star program in an attempt to provide the manufacturers of goods with a voluntary labeling system for promoting energy efficient products. In the 1990's when the program was started, it was only applied to appliances and electronics. However, today entire homes and home offices are able to gain Energy Star certification. The only criteria is the building must use 15% less energy than a standard home built to the 2004 International Residential Code. How does a home achieve that rating? The things at the top of the list for getting an Energy Star rating are not surprising: insulation, high performance windows, tight construction and ducting, energy efficient cooling and heating systems and Energy Star certified products (appliances, lighting, water heaters). Now, in reference to insulation specifically, its efficiency is measured according to R-value. An R-value is a mathematical calculation which produces the level of thermal resistance a building has. For the average North American home insulated with traditional fiberglass batts, R-value sits at between 3.1 and 4.3 per square inch. Blown in fiberglass insulation has a typical R-value between 2 and 4 per square inch. According to the US Department of Energy, the same home insulated with spray foam polyurethane insulation will have an R-value between 7 and 8 per square inch. Clearly a home insulated with spray foam would be well on its way to achieving an Energy Star rating, even without installing LED lighting and thermal windows. When a building is insulated with polyurethane foam, the costs of heating and cooling will undoubtedly be vastly reduced. Many spray foam manufacturers report that energy costs can be reduced by up to 40%; a claim that is both highly likely and easily attainable. With such a diminished use of energy, there is less demand for petroleum-based products and fossil fuels, resulting in a smaller carbon footprint being left on our planet. We are half way to answering our title question, is spray foam insulation really green? Now we know its immense potential for energy savings, but what about the manufacture of the foam itself? In the case of spray foam, the two substances that come together to produce the foam must remain separate until the time of application. Those two things are polyol (a naturally occurring alcohol) and diisocyanate (a group of organic compounds derived from plant and animal materials). When they are brought together with water, an exothermic reaction takes place producing the polyurethane foam. Although the foam is produced from organic substances, it does not breakdown over time - a good thing for insulation applications, but where does it go when it is no longer needed? When the intended use of the polyurethane foam has been completed, it can be re-purposed and recycled. For example, the Polyurethane Foam Association has pioneered a program in the US in which spray foam insulation and products meant for the landfill are collected and made into carpet foam underlay. The program is so successful that 80% of all carpet underlay used in the US is made from recycled polyurethane foam. The reduction in waste going to landfills is incredible! So, is spray foam insulation really 'green'? Yes, it is. Polyurethane foam is produced in an environmentally friendly way in that it is created from organic compounds using very little energy or water, prevents the excess use of fuel in heating and cooling homes and is entirely recyclable for other uses.

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Spray Polyurethane Insulation Although spray foam insulation as we know it today truly emerged in the 1980s, spray foam actually has its roots several decades further in the past, beginning with the development of polyurethane foam in the 1940s by Otto Bayer. Otto Bayer, an industrial chemist, actually began working with polyurethane in Germany during the late 1930s. This technology was brought to the United States in the early 1940s by David Eynon, the president of Mobay, a war effort conglomerate created from the partnering of two chemical industry giants, Monsanto and the Bayer Corporation. Although Otto Bayer worked for Bayer Corporation, he was not related to the company's founding family. During the 1940s, polyurethane polymers were used primarily in military and aviation applications. The production of war machines for the World War II conflict drove most of the applications of these high-grade plastic polymers for the duration of the war. It was not until the 1950s that polyurethane began to be used in home insulation. It was the invention of the "Blendometer" that allowed for expansion of polyurethane application to the home insulation realm. The Blendometer was the first machine able to mix components for the creation of polyurethane foam and was created by Walter Baughman in 1953. The Blendometer allowed for the strategic mixing of chemicals to create what Baughman called a plastic elastomer or an expanding foam. Liquid when applied, this plastic elastomer expanded into a thick foam and eventually hardened upon drying. Baughman's Blendometer was still a partially manual process, with humans tilting trays of chemicals to mix foam. While the machine did allow for the use of polyurethane in home insulation as well as in other home-related applications, like air conditioner insulation, it was still a technology in its infancy and one that made widespread use of polyurethane as a residential insulation material no less cumbersome. Polyurethane polymers were used in a variety of means throughout the following decades, with incredible advancements being made in the auto industry applications of the material in particular. However, it would be more than two decades before the foam would become widely used in home insulation processes. Building on Baughman's invention, the first dedicated spray technology machine was constructed in 1963 by Fred Gusmer. The 1960s and 1970s saw technological advancements which made spray foam's use in home insulation more easily achievable and affordable. It was also in the 1970s that the idea of the "super insulated" home emerged. Largely driven by the energy crisis of the 1970s, home builders and homeowners alike began to look for ways to improve the energy efficiency of homes. The crisis fueled advancements in technology that laid the foundation for modern spray foam applications. It was the development of advanced spray nozzle technology that allowed spray foam insulation to be used widely in home construction and improvement projects. The spray foam nozzle allows the foam mixture and the chemical responsible for its expansion capabilities to be separated until just prior to application. The spray foam mixture consists of several key components but it is the expansion chemical, isosynate, which is responsible for its easy application and expansive character. The application nozzle allows the foam mixture and the isosynate to be delivered to the nozzle through separate hoses, mixing only seconds before being sprayed. The spray foam arrives at its destination as a liquid but quickly expands into a foam substance and later dries into a hardened plastic upon curing. The 1980s and early 1990s saw a great deal of controversy within the spray foam insulation industry as different marketing schemes from various companies promoted the benefits of closed verses open foam insulation and as some companies tried to market water blown foam application processes. Though there has been much debate within the industry, R-value standards, used as a measure of determining energy efficiency, have cleared up much of the controversy. R-value ratings clearly define closed foam as the most effective means of making a home as energy efficient as possible. Closed cell spray foam has additionally been added to the list of building requirements for making homes in hurricane and earthquake zones more structurally sound. The improved stability of homes insulated with spray foam technology makes the use of spray foam a smart move for any homeowner regardless of geographic location.

 


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