Wynndale The open cell spray foam insulation contains a density of 0.5lb. per cubic foot. The greater the density of the foam the heavier, or stronger it will become. This particular type of polyurethane foam is referred to as “Open Cell” because of the nature of the chemical reaction during the installation process. When the polyurethane foam is being applied the tiny cells of the foam are broken causing air to fill the “open” space inside the material, resulting in a soft or spongy material. The open cell foam carries an R-Value of 5 to 5.5 per inch (R-Value is the measure of thermal resistance, which can be found by identifying the ratio of the temperature difference across a spray foam insulator and the heat flux). 0.5lb. foam products use significantly less material than 2lb. foam products do when completing the same sized job, making them attractive to an individual concerned with conserving the foam material. Due to the fact that open cell foam requires less material, the cost of the project is much cheaper than it would be if you were to apply closed cell foam.
Fireproof Insulation Materials (with Pictures)Spray Foam Insulation is a two-component system typically consisting of petroleum oils, plastics, and resins. The polyurethane foam comes in two different forms, open cell and closed cell foam. The polyurethane spray foam is an extremely versatile material that is available in a variety of final physical properties and densities. Although the two types of foam are very similar in their chemical structures their characteristics and capabilities differ in many ways, which makes it necessary for the user to understand the differences of the two materials so he or she can determine which is the right foam for their particular application. The open cell spray foam insulation contains a density of 0.5lb. per cubic foot. The greater the density of the foam the heavier, or stronger it will become. This particular type of polyurethane foam is referred to as "Open Cell" because of the nature of the chemical reaction during the installation process. When the polyurethane foam is being applied the tiny cells of the foam are broken causing air to fill the "open" space inside the material, resulting in a soft or spongy material. The open cell foam carries an R-Value of 5 to 5.5 per inch (R-Value is the measure of thermal resistance, which can be found by identifying the ratio of the temperature difference across an insulator and the heat flux). 0.5lb. foam products use significantly less material than 2lb. foam products do when completing the same sized job, making them attractive to an individual concerned with conserving the foam material. Due to the fact that open cell foam requires less material, the cost of the project is much cheaper than it would be if you were to apply closed cell foam. Although, Open cell foam is an efficient and economical product it contains some disadvantages in regards to closed cell foam. One of the open cells disadvantages is it has a lower R-Valuer per square inch than closed cell foam does and open cell foam is vapor permeable requiring it to be covered with a vapor retardant material. Although, open cell foam has some advantages and disadvantages it has been recognized as an excellent insulator, air sealant and sound barrier. The second type of polyurethane foam is referred to as "closed-cell" or "2 lb foam". The closed cell foam gets its name from its individual chemical reaction. During the installation process the tiny cells that are created during the chemical reaction are not broken and are packed together. These little cells are filled with gas allowing the material to rise and become an excellent insulator. As mentioned earlier the higher the foams density the heavier, or stronger the foam will become. This type of foam carries a density strong enough to improve the structural integrity of the building it is applied to. Due to the higher density of this material it requires the use of more material resulting in a higher project cost. Some advantages of this foam includes its higher R-Value per square inch compared to open cell foam also, this foam is vapor resistant cutting out the additional cost of the vapor retardant material that open cell foam requires and it has the ability to improve the structural integrity of the building it is applied to. One major disadvantage is the products exceptionally high cost. The closed-cell foam commonly carries the highest R-value of any insulation material on the market at a value of 7.5 per inch. There are many things a home or building owner should take into consideration when considering the type of foam that should be used for their particular application. Although both types of foam are by far the best insulators on the market, each type of polyurethane foam possess its own characteristics and capabilities. It is imperative for the user to identify which foam is right for them before applying the product.
How to Remove Expanding FoamExpanding foam that overexpands and lands where you didn't plan for it -- on hands, clothes, cinderblock or studs -- can pose a removal problem, with the solution depending on the type you use. Polyurethane foams including Dow's Great Stuff, Touch 'n Foam, DAP Kwik Foam and Owens-Corning Insulating Foam Sealant require solvents to clean up while they remain wet, or uncured. DAPtex, a latex foam, expands less and stays flexible as it dries -- and cleans up when uncured with soap and water. Uncured Uncured expanding foam remains wet and can pose a removal problem on skin, carpet or clothing. Polyurethane foam on rigid and soft surfaces: Consult the manufacturer's instructions, which will suggest solvents, such as acetone, paint thinner or nail polish, to remove uncured polyurethane foam. On soft surfaces, such as carpet, test an inconspicuous area first. Polyurethane foam on skin: Wipe off the foam with a paper towel, and rub off the final sticky layer with petroleum jelly or baby oil. Latex foam: DAPtex can be cleaned off surfaces and skin with soap and water. Cured Expanding foam dries and hardens in 1 to 8 hours, depending on the product. You can sand, trim or scrape cured foam from rigid surfaces. Use a utility knife with a new, sharp blade for overfill up to about 1 inch thick. Switch to a serrated bread knife for wider overfill. If polyurethane foam dries on your skin, rub off as much as you can with a pumice stone. After a week or so, any remaining dried flecks should work off your skin. Tip To clean the nozzle before putting away the expanding foam, home improvement expert Danny Lipford recommends inserting a spray lubricant straw into the nozzle and spraying lubricant through the nozzle, then cleaning out the nozzle with a wire. Wipe off the outside of the nozzle and the straw before storing them. Alternatively, clean the nozzle with a can of compressed air. A DAPtex nozzle can be cleaned with soap and water and a paper clip or pipe cleaner.
How to Remove Expanding Foam Residue With a SolventSo, you have chosen to kick out the pink stuff and insulate your home using polyurethane foam insulation instead. Congratulations! You're on your way to reaping the benefits of more energy savings, less mold, fewer air leaks, greener materials, and twice the protective capability when compared to traditional fiberglass and cellulose insulation. But you won't see these advantages if you do not apply spray foam insulation properly - and that begins before you start spraying. Before you even think about moving forward, you should be thinking about safety. Protective safety goggles, full-cover clothing, a mask, and work gloves are a must for anyone applying expanding foam insulation. Make absolutely sure that no skin is exposed during application, because the adhesiveness of spray foam is similar to that of permanent glue: it will stick to skin and will not come off. If this occurs, the insulation will remain on your skin until your outer epidermal layer peels off. For the record, the only substances known to remove expanding foam are white spirit-based solvents - and only then if the insulation has not begun to set. Applying polyurethane foam insulation also opens the possibility of the material getting into your lungs, which can cause respiratory problems. In short, get confident in your ability to apply spray foam properly. Once you are ready to proceed, make sure the area where the spray foam is to be applied is between 65 and 80 degrees Fahrenheit. If it is not, either wait for the temperatures to decrease or warm the area using a bullet heater. Also, make sure the application area is clear of debris and dust in order to maximize adhesion. If there are holes or cracks in the walls or ceiling areas where you are spraying, make sure that you apply a sealant to insure a suitable air seal. Once the area to be sprayed is ready, you must turn your attention to the areas that will not be sprayed. Windows, doors, floors, drywall, and other areas must be masked with cloth or plastic sheeting so they won't be affected by over spraying. If there are any objects or structures that cannot be removed before spraying (such as air conditioners, plumbing piping, or heating units), then make sure they are completely covered as well. Again, one gap in your protective sheeting could result in a spot or stain which you may be unable to remove.