Indianapolis Poly Foam Insulation

Indianapolis The open cell spray foam insulation contains a density of 0.5lb. per cubic foot. The greater the density of the foam the heavier, or stronger it will become. This particular type of polyurethane foam is referred to as “Open Cell” because of the nature of the chemical reaction during the installation process. When the polyurethane foam is being applied the tiny cells of the foam are broken causing air to fill the “open” space inside the material, resulting in a soft or spongy material. The open cell foam carries an R-Value of 5 to 5.5 per inch (R-Value is the measure of thermal resistance, which can be found by identifying the ratio of the temperature difference across a spray foam insulator and the heat flux). 0.5lb. foam products use significantly less material than 2lb. foam products do when completing the same sized job, making them attractive to an individual concerned with conserving the foam material. Due to the fact that open cell foam requires less material, the cost of the project is much cheaper than it would be if you were to apply closed cell foam.

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Spray Foam Insulation For Sale So what does it take to make spray foam and what would someone looking to be in the business need to make it happen? Well when it comes to the equipment required to produce the insulation there are four main components: The Machine (aka the proportioner) The Gun The Hose The Pumps Each of these pieces of equipment are crucial to the application of foam insulation. You must each of the following items in order to spray, there are no shortcuts. It is almost important to understand a little bit about what each of these pieces of equipment actually do. The Foam Machine The foam machine is without a doubt the most important part of the entire setup and consequently the most expensive. The purpose of the machine (also called the proportioner) is to heat and proportion the two components of the spray foam chemicals to an exact 1:1 volume and pass that along the heated hose. The Spray Foam Gun The gun is what is connected, via the heated hose to the machine, that takes the chemicals, keep separate until they reach the gun, and mixes them together and sprays them out onto the desired surface. The guns most often operate with approximately 100cfm of supplied air in order to properly spray the chemicals and create a good, even mix of the material. The Heated Hose The hose which is connected between the foam machine and the foam gun, is a two hose design that keeps the material, the A and B component, both separated and heated while it travels the desired length which is typically around 200ft, not to exceed 400ft. The hose is a necessary item because the large foam machine is often mounted into a mobile spray foam rig/trailer and then the hose is pulled into the house or building so the desire area can be sprayed.

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House Insulation If you're planning to purchase new spray foam insulation then it might help you to understand certain information about the product. Spray foam insulation is one of the latest options for you that are available today when we talk about home insulation. It is basically easier to use, because of this many people prefer to use the spray foam insulation and it also comes with long term savings advantage for you. When you think about your home and building it, insulation is one of the necessities that are on top most of the time. But insulation planning is not as easy as buying an appliance. You have tons of things to note about certain facts and information you have to consider which may give you a hard time; which is why being well informed about the product will offer some advantage so that you won't be making any wrong decisions. So what is spray foam insulation? It is a synthetic material that is created from a combination of organic and inorganic materials with chemicals that are combined together. A combination of an organic resin polysol and isocyonate is a type of material that is created in a specific temperature and pressure conditions to produce a polyurethane material through a chemical reaction. These organic materials have a unique way of expanding itself to create a larger size to about 100 times it original volume. Just like simple foam. This foam will become stiff and eventually harden after you apply it to all the spaces in which it is sprayed on and this will create a thermal cover. This is an effective way of creating a barrier that provides insulation to the walls of your home. This in turn will create air flow obstruction to the spray foam insulation that was applied in wall cavities, concrete gaps, sheathing interior and dry walls. This insulation takes up mold which prevents this condition from happening inside your home; this saves you from all the hassles of changing your walls many times. This can also strengthen the foundation of your home which is a practical way of creating a sturdy home. But the best feature of this product is its ability to insulate the house during extreme seasons such as the winter and in the summer. This is the reason why most of the people prefer spray foam insulation as an added feature to their home. The R-value represents the thermal resistance of the material. So the more resistant the material, the higher the R-value is, the more insulated your home is, which is the main essential function of this product. This saves the energy consumption at home. It lessens the consumption of heaters during winter and air conditioners during summers. However, this product has some safety and environmental health concerns such as the toxicity of these materials to those people who are directly exposed to them. But if careful installation is done and limitation of environment exposure is observed, this product is safe for insulation. So how much will the spray foam insulation cost you? Before you think about the amount of money you are going to invest in these materials, determine first the area of your house you want to be insulated. This give you an overview of the budget for the total spay foam insulation cost. These materials cost about $13,000 - $15,000 to insulate a standard home. This is more than half the cost to install other types of insulation materials like the fiber glass insulation. Be reminded that the price of labor in installing these insulators cost more than the insulator material itself since you need to depend on professionals in installing the spray foam insulator.

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Polyurethane Foam Spray Can One of the most important keys to reducing your heating and cooling costs is having your home well-insulated. So what is the best insulation for your home? Spray Foam Foam insulation has two forms: Open and closed cell. Both are made from a polyurethane material and have different propellant agents added. Some are made from biodegradable materials, such as soybeans, to make the off-gases friendlier to the environment. Foam is probably the best insulation for blocking air infiltration combined with high R-value. Installed by a professional, the price of spray foam varies depending on the thickness of the walls and type of foam. Spray foam insulation is probably the best overall insulation on the market if you can afford the cost. Foam insulation lowers your heating and your cooling loads when installed correctly. Additional benefits are elimination of air infiltration, keeps out dust, mold and allergens, and does not sag or deteriorate. Open cell foam is used more in residential applications. It is less expensive to install and is easier to work with after it's in place. Open cell allows water to penetrate, so it makes an excellent roof deck insulator. If water is allowed to penetrate, you can locate roof leaks before the decking deteriorates. Biggest benefit of open cell is heat transfer in sunny locations. It takes approximately 36 hours of sun to penetrate through 8 inches of foam. This is also true for walls. So when the home is cooled, it will stay cool. The warranty of the roof material is not voided with the installation of spray foam insulation. Closed cell foam has a much more structural component to it and can support some weight without compression. Closed cell does not allow water to penetrate and is an excellent insulator for basement and crawl walls where water could be a problem. Closed cell foam has a higher R-value per inch but is very ridged and tough to work with after installation. It is most often used in commercial applications. However, it has its useful applications in homes. Foam insulation keeps mold out of walls. Mold occurs in walls with batt insulation because of "thermal loop effect". This is where the heat penetrates the exterior wall, coming in contact with the cooler interior surface of the drywall, causing moisture to form. Moisture above 25% can provide an environment for mold to grow. Spray foam blocks this heat transfer and has no air gaps in which moisture can form. One way to combat the higher cost of spray foam is to combine a couple of inches of closed cell foam with fiberglass batt insulation installed over the foam, getting the exceptional air-blocking value of foam, with the high R-value and lower cost of fiberglass insulation. Spray foam insulation costs more than fiberglass batts, but it also has approximately twice the R-value of typical fiberglass batts insulation. By combining the two you will get the best of both. Foam insulation is also particularly good for remodeling projects when there is only easy access to the basement or crawl space and the attic. By blocking the air flow from the top (attic) and bottom (crawl or basement) you stop the draftiness that some older homes have, thus making the home more comfortable. A more comfortable home is what we all are looking to achieve. Spray foam can give you warmth in the winter and cooling in the summer when combined with the appropriate HVAC system. These systems can be smaller in size when your home is better insulated with less air infiltration.

 


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Southport Poly Foam Insulation

Southport The open cell spray foam insulation contains a density of 0.5lb. per cubic foot. The greater the density of the foam the heavier, or stronger it will become. This particular type of polyurethane foam is referred to as “Open Cell” because of the nature of the chemical reaction during the installation process. When the polyurethane foam is being applied the tiny cells of the foam are broken causing air to fill the “open” space inside the material, resulting in a soft or spongy material. The open cell foam carries an R-Value of 5 to 5.5 per inch (R-Value is the measure of thermal resistance, which can be found by identifying the ratio of the temperature difference across a spray foam insulator and the heat flux). 0.5lb. foam products use significantly less material than 2lb. foam products do when completing the same sized job, making them attractive to an individual concerned with conserving the foam material. Due to the fact that open cell foam requires less material, the cost of the project is much cheaper than it would be if you were to apply closed cell foam.

Indiana Spf Insulation

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Spray Foam Sealant Although spray foam insulation as we know it today truly emerged in the 1980s, spray foam actually has its roots several decades further in the past, beginning with the development of polyurethane foam in the 1940s by Otto Bayer. Otto Bayer, an industrial chemist, actually began working with polyurethane in Germany during the late 1930s. This technology was brought to the United States in the early 1940s by David Eynon, the president of Mobay, a war effort conglomerate created from the partnering of two chemical industry giants, Monsanto and the Bayer Corporation. Although Otto Bayer worked for Bayer Corporation, he was not related to the company's founding family. During the 1940s, polyurethane polymers were used primarily in military and aviation applications. The production of war machines for the World War II conflict drove most of the applications of these high-grade plastic polymers for the duration of the war. It was not until the 1950s that polyurethane began to be used in home insulation. It was the invention of the "Blendometer" that allowed for expansion of polyurethane application to the home insulation realm. The Blendometer was the first machine able to mix components for the creation of polyurethane foam and was created by Walter Baughman in 1953. The Blendometer allowed for the strategic mixing of chemicals to create what Baughman called a plastic elastomer or an expanding foam. Liquid when applied, this plastic elastomer expanded into a thick foam and eventually hardened upon drying. Baughman's Blendometer was still a partially manual process, with humans tilting trays of chemicals to mix foam. While the machine did allow for the use of polyurethane in home insulation as well as in other home-related applications, like air conditioner insulation, it was still a technology in its infancy and one that made widespread use of polyurethane as a residential insulation material no less cumbersome. Polyurethane polymers were used in a variety of means throughout the following decades, with incredible advancements being made in the auto industry applications of the material in particular. However, it would be more than two decades before the foam would become widely used in home insulation processes. Building on Baughman's invention, the first dedicated spray technology machine was constructed in 1963 by Fred Gusmer. The 1960s and 1970s saw technological advancements which made spray foam's use in home insulation more easily achievable and affordable. It was also in the 1970s that the idea of the "super insulated" home emerged. Largely driven by the energy crisis of the 1970s, home builders and homeowners alike began to look for ways to improve the energy efficiency of homes. The crisis fueled advancements in technology that laid the foundation for modern spray foam applications. It was the development of advanced spray nozzle technology that allowed spray foam insulation to be used widely in home construction and improvement projects. The spray foam nozzle allows the foam mixture and the chemical responsible for its expansion capabilities to be separated until just prior to application. The spray foam mixture consists of several key components but it is the expansion chemical, isosynate, which is responsible for its easy application and expansive character. The application nozzle allows the foam mixture and the isosynate to be delivered to the nozzle through separate hoses, mixing only seconds before being sprayed. The spray foam arrives at its destination as a liquid but quickly expands into a foam substance and later dries into a hardened plastic upon curing. The 1980s and early 1990s saw a great deal of controversy within the spray foam insulation industry as different marketing schemes from various companies promoted the benefits of closed verses open foam insulation and as some companies tried to market water blown foam application processes. Though there has been much debate within the industry, R-value standards, used as a measure of determining energy efficiency, have cleared up much of the controversy. R-value ratings clearly define closed foam as the most effective means of making a home as energy efficient as possible. Closed cell spray foam has additionally been added to the list of building requirements for making homes in hurricane and earthquake zones more structurally sound. The improved stability of homes insulated with spray foam technology makes the use of spray foam a smart move for any homeowner regardless of geographic location.

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Spray In Foam Insulation R Value One of the most popular techniques being used in roof insulation and roof repair is the spray foam roofing system. This technology has been around for many years and has been growing in popularity because of the many outstanding benefits and advantages over other types of roofing applications. When it comes to the foam material being used, most roofing contractors recommend polyurethane foam. To give you an idea what polyurethane foam is, it is a combination of two liquid elements- an isocyanate and polyolresin. They undergo a process of mixing according to its specified ratio which is normally one-is-to-one. The technique is applied by professional applicators using a team of spray foam equipment like a proportioner, heated hoses, transfer pumps and spray gun. Polyurethane foam is very flexible and versatile and can be applied to any type of roofing system. When the liquid polyurethane foam is sprayed over the affected roofing area, it expands and solidifies in just a matter of seconds. What happens next is you see a seamless and durable protective layer. The succeeding procedure is the application of another protective coating like an elastomeric type of coating. That is how simple sprayed polyurethane foam or SPF roofing system is. However, it is risky to undertake this procedure yourself if the extent of roofing repair and insulation is a bit complex. Adequate training, proper technique and application, and years of experience are the credentials brought in by the team of professional roofing repair and insulation contractors. It is the quality of work which will determine if the spray foam roofing will give the desired effects. If it is only the labor cost component you are trying to save when you decide to make it a do-it yourself job, you have to evaluate the situation thoroughly. On the other hand, if the roofing problem is a simple one and you are confident that you can do the procedure yourself, then go ahead. Having the basic technical know-how and skills and the energy are enough to accomplish the job. When it comes to DIY spray foam insulation kits, there are many types available in the market. The most common and affordable are the spray cans. You can shop in your local hardware stores for sealants and foam sprays and the price range depends on the features of the kits. You may want to purchase a kit with a pressurized spray nozzle or spray gun with extra nozzle tips and foaming chemicals. Before you buy what you need, try to familiarize yourself with the best type of kit by learning the appropriate ingredients and other matters such as r-value and other resistance rating. As soon as you are able to buy your kit, the next step is to see to it that the area to be worked on is perfectly clean and free of any debris. Just follow the instruction guideline in the manner of spray technique. The actual schedule should be done when you believe that the weather won't be a problem. For an ideal application, you have to do the spray foam roofing at the right temperature. If your roofing needs an extensive protection and insulation, it is to your best interest to assign the work to the professionals. Do your homework as to which type of foam material you consider the best. If you choose the SPF system together with a reputable elastomeric brand of coating, all you need to do is to finalize a deal with a dependable roofing and thermal insulation contractor for a total project cost within your budget. The bottom line is your house will enjoy proper room temperature during hot or cold days, some sound and noise reduction, wind lift, flame and weather resistance. There are other benefits you will enjoy not limited to reduced energy bills. In effect, the project investment you make is a self-liquidating one. Because of lower energy consumption, you are also helping out in the government's energy security and environmental concerns. What is of prime importance is the big picture. Just visualize the peace of mind, comfort and enjoyment spray foam roofing will provide to your family for many years to come!

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Cost Per Square Foot For Spray Foam Insulation Is polyurethane foam, in its sprayed form and as an insulator, actually environmentally friendly? What does 'green' and 'environmentally friendly' mean? All excellent questions, and all of them are not answerable in a word or two. Let's begin with defining the concept of environmentally friendly. According to the International Organization for Standardization (IOS) the term is too vague to be meaningful. The US Environmental Protection Agency (USEPA) agrees, but only to a point. The USEPA created the international Energy Star program in an attempt to provide the manufacturers of goods with a voluntary labeling system for promoting energy efficient products. In the 1990's when the program was started, it was only applied to appliances and electronics. However, today entire homes and home offices are able to gain Energy Star certification. The only criteria is the building must use 15% less energy than a standard home built to the 2004 International Residential Code. How does a home achieve that rating? The things at the top of the list for getting an Energy Star rating are not surprising: insulation, high performance windows, tight construction and ducting, energy efficient cooling and heating systems and Energy Star certified products (appliances, lighting, water heaters). Now, in reference to insulation specifically, its efficiency is measured according to R-value. An R-value is a mathematical calculation which produces the level of thermal resistance a building has. For the average North American home insulated with traditional fiberglass batts, R-value sits at between 3.1 and 4.3 per square inch. Blown in fiberglass insulation has a typical R-value between 2 and 4 per square inch. According to the US Department of Energy, the same home insulated with spray foam polyurethane insulation will have an R-value between 7 and 8 per square inch. Clearly a home insulated with spray foam would be well on its way to achieving an Energy Star rating, even without installing LED lighting and thermal windows. When a building is insulated with polyurethane foam, the costs of heating and cooling will undoubtedly be vastly reduced. Many spray foam manufacturers report that energy costs can be reduced by up to 40%; a claim that is both highly likely and easily attainable. With such a diminished use of energy, there is less demand for petroleum-based products and fossil fuels, resulting in a smaller carbon footprint being left on our planet. We are half way to answering our title question, is spray foam insulation really green? Now we know its immense potential for energy savings, but what about the manufacture of the foam itself? In the case of spray foam, the two substances that come together to produce the foam must remain separate until the time of application. Those two things are polyol (a naturally occurring alcohol) and diisocyanate (a group of organic compounds derived from plant and animal materials). When they are brought together with water, an exothermic reaction takes place producing the polyurethane foam. Although the foam is produced from organic substances, it does not breakdown over time - a good thing for insulation applications, but where does it go when it is no longer needed? When the intended use of the polyurethane foam has been completed, it can be re-purposed and recycled. For example, the Polyurethane Foam Association has pioneered a program in the US in which spray foam insulation and products meant for the landfill are collected and made into carpet foam underlay. The program is so successful that 80% of all carpet underlay used in the US is made from recycled polyurethane foam. The reduction in waste going to landfills is incredible! So, is spray foam insulation really 'green'? Yes, it is. Polyurethane foam is produced in an environmentally friendly way in that it is created from organic compounds using very little energy or water, prevents the excess use of fuel in heating and cooling homes and is entirely recyclable for other uses.

 


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