Clermont The open cell spray foam insulation contains a density of 0.5lb. per cubic foot. The greater the density of the foam the heavier, or stronger it will become. This particular type of polyurethane foam is referred to as “Open Cell” because of the nature of the chemical reaction during the installation process. When the polyurethane foam is being applied the tiny cells of the foam are broken causing air to fill the “open” space inside the material, resulting in a soft or spongy material. The open cell foam carries an R-Value of 5 to 5.5 per inch (R-Value is the measure of thermal resistance, which can be found by identifying the ratio of the temperature difference across a spray foam insulator and the heat flux). 0.5lb. foam products use significantly less material than 2lb. foam products do when completing the same sized job, making them attractive to an individual concerned with conserving the foam material. Due to the fact that open cell foam requires less material, the cost of the project is much cheaper than it would be if you were to apply closed cell foam.
How to Make a Spray Foam TreeNow contemplate the recreational elements of the home, such as pools, spas, boats, recreational vehicles and trailers. Reducing the costs of heating your pool water by up to half will be easy if the underlying cavity and sides are insulated with polyurethane foam. Campers and trailers are rarely insulated beyond a cursory overlay, resulting in diminished use during the spring and autumn months. Why not extend your annual use of recreational vehicles by adding a layer of spray foam insulation? Plus, don't forget the spray foam will also help deaden noise from the road. Pleasure boats, dinghies, even yachts can benefit from polyurethane foam. Aside from the insulating qualities, there is added buoyancy. For small vessels like row boats and the kid's summer dinghy, that could be a great added safety benefit. In new construction and large renovations there is often a need to fill voids for adding to the structural integrity, sealing up air pockets, smoothing out uneven cavities and insulating HVAC components. Polyurethane foam is the perfect solution for all those needs. It gets into those little spaces and expands until there is nowhere else to go. Even buildings formerly used for storage can be spray foam insulated and converted to residential use. Or how about converting an old van or bus into a recreational vehicle? Insulate it with spray foam and you have a quiet, warm place to sleep while on that summer road trip. We know one of the qualities of polyurethane foam is the ability to repel moisture, and in turn prevent mildew and mold. In the event of a water problem such as a residential flood or hurricane damage, spray foam will provide a temporary dyke while a more concrete solution can be arranged. Now let's take that ability to resist liquid one step further, to hazardous materials. Polyurethane foam also resists oil and petrochemicals, which mean it can be used as a temporary hazmat spill containment solution.
How to Remove Expanding Foam Residue With a SolventExpanding foam that overexpands and lands where you didn't plan for it -- on hands, clothes, cinderblock or studs -- can pose a removal problem, with the solution depending on the type you use. Polyurethane foams including Dow's Great Stuff, Touch 'n Foam, DAP Kwik Foam and Owens-Corning Insulating Foam Sealant require solvents to clean up while they remain wet, or uncured. DAPtex, a latex foam, expands less and stays flexible as it dries -- and cleans up when uncured with soap and water. Uncured Uncured expanding foam remains wet and can pose a removal problem on skin, carpet or clothing. Polyurethane foam on rigid and soft surfaces: Consult the manufacturer's instructions, which will suggest solvents, such as acetone, paint thinner or nail polish, to remove uncured polyurethane foam. On soft surfaces, such as carpet, test an inconspicuous area first. Polyurethane foam on skin: Wipe off the foam with a paper towel, and rub off the final sticky layer with petroleum jelly or baby oil. Latex foam: DAPtex can be cleaned off surfaces and skin with soap and water. Cured Expanding foam dries and hardens in 1 to 8 hours, depending on the product. You can sand, trim or scrape cured foam from rigid surfaces. Use a utility knife with a new, sharp blade for overfill up to about 1 inch thick. Switch to a serrated bread knife for wider overfill. If polyurethane foam dries on your skin, rub off as much as you can with a pumice stone. After a week or so, any remaining dried flecks should work off your skin. Tip To clean the nozzle before putting away the expanding foam, home improvement expert Danny Lipford recommends inserting a spray lubricant straw into the nozzle and spraying lubricant through the nozzle, then cleaning out the nozzle with a wire. Wipe off the outside of the nozzle and the straw before storing them. Alternatively, clean the nozzle with a can of compressed air. A DAPtex nozzle can be cleaned with soap and water and a paper clip or pipe cleaner.
Fireproof Insulation Materials (with Pictures)Is polyurethane foam, in its sprayed form and as an insulator, actually environmentally friendly? What does 'green' and 'environmentally friendly' mean? All excellent questions, and all of them are not answerable in a word or two. Let's begin with defining the concept of environmentally friendly. According to the International Organization for Standardization (IOS) the term is too vague to be meaningful. The US Environmental Protection Agency (USEPA) agrees, but only to a point. The USEPA created the international Energy Star program in an attempt to provide the manufacturers of goods with a voluntary labeling system for promoting energy efficient products. In the 1990's when the program was started, it was only applied to appliances and electronics. However, today entire homes and home offices are able to gain Energy Star certification. The only criteria is the building must use 15% less energy than a standard home built to the 2004 International Residential Code. How does a home achieve that rating? The things at the top of the list for getting an Energy Star rating are not surprising: insulation, high performance windows, tight construction and ducting, energy efficient cooling and heating systems and Energy Star certified products (appliances, lighting, water heaters). Now, in reference to insulation specifically, its efficiency is measured according to R-value. An R-value is a mathematical calculation which produces the level of thermal resistance a building has. For the average North American home insulated with traditional fiberglass batts, R-value sits at between 3.1 and 4.3 per square inch. Blown in fiberglass insulation has a typical R-value between 2 and 4 per square inch. According to the US Department of Energy, the same home insulated with spray foam polyurethane insulation will have an R-value between 7 and 8 per square inch. Clearly a home insulated with spray foam would be well on its way to achieving an Energy Star rating, even without installing LED lighting and thermal windows. When a building is insulated with polyurethane foam, the costs of heating and cooling will undoubtedly be vastly reduced. Many spray foam manufacturers report that energy costs can be reduced by up to 40%; a claim that is both highly likely and easily attainable. With such a diminished use of energy, there is less demand for petroleum-based products and fossil fuels, resulting in a smaller carbon footprint being left on our planet. We are half way to answering our title question, is spray foam insulation really green? Now we know its immense potential for energy savings, but what about the manufacture of the foam itself? In the case of spray foam, the two substances that come together to produce the foam must remain separate until the time of application. Those two things are polyol (a naturally occurring alcohol) and diisocyanate (a group of organic compounds derived from plant and animal materials). When they are brought together with water, an exothermic reaction takes place producing the polyurethane foam. Although the foam is produced from organic substances, it does not breakdown over time - a good thing for insulation applications, but where does it go when it is no longer needed? When the intended use of the polyurethane foam has been completed, it can be re-purposed and recycled. For example, the Polyurethane Foam Association has pioneered a program in the US in which spray foam insulation and products meant for the landfill are collected and made into carpet foam underlay. The program is so successful that 80% of all carpet underlay used in the US is made from recycled polyurethane foam. The reduction in waste going to landfills is incredible! So, is spray foam insulation really 'green'? Yes, it is. Polyurethane foam is produced in an environmentally friendly way in that it is created from organic compounds using very little energy or water, prevents the excess use of fuel in heating and cooling homes and is entirely recyclable for other uses.